d-sub professional quality, standard density, compliant termination repairable contact, press-fit subminiature-d connectors for sheltered indoor/outdoor environmental applications positronic industries connectpositronic.com 57 dimensions are in inches [millimeters]. all dimensions are subject to change. pcd series climatic characteristics: temperature range: -55? to +125?. mechanical characteristics: repairable contacts size 20 contact male ?0.040 inch [1.02mm] solid metal construction: diameter: female contact ?rugged open-entry design or closed entry design. contact retention in insulator: 5 lbs. [21 n] minimum. compliant termination 0.053 inch [1.35mm] diameter with 0.034 inch bi-spring construction: [0.86mm] lead-in diameter. offered with three termination lengths for 0.063 inch [1.60mm] 0.093 inch [2.36mm] 0.125 [3.18mm] thick print- ed boards or back planes. press-in force of contact into plated-through-hole of 0.125 inch [3.18mm] printed board: 2.5 lbs. [10.5 n]. push-out force of contact from plated-through-hole of 0.125 inch [3.18mm] printed board: 2 lbs. [8.4 n]. compliant termination 0.047 inch [1.18mm] diameter with 0.022 inch [0.56mm] omega construction: lead-in diameter. a single termination length accom- modates any thickness printed board or backplane. press-in force of contact into plated-through-hole of 0.125 inch [3.18mm] printed board: 4 lbs. [16.8 n]. push-out force of contact from plated-through-hole of 0.125 inch [3.18mm] printed board: 6 lbs. [25.2 n]. vibration test per mil-std 1344, method 2005, test conditioning: no electrical discontinuity of 1 ? or greater. connector polarization: trapezoidal shaped shells and polarized jackscrews. locking system: jackscrews and vibration locking systems. mechanical operations: 500 operations per iec 512-5. size 20 contacts, fixed machined contact, ?i-spring or ?mega compliant termination repairable contact professional quality iec 807-2 & iec 352-5 u.l. recognized telecommunication file #e49351 u.l. file #140980 materials and finishes: insulator: glass filled poly ester per mil-m-24519, u.l. 94v-0, blue color. contacts: male and female contacts are precision machined?igh tensile phosphor bronze. contact plating: professional performance - gold flash over nickel plate. other finishes available upon request. shells: steel with tin plate or zinc plate with dichromate seal. other materials and finishes available upon request. mounting spacers and brackets: brass with tin plate; zinc plate with dichromate seal. jackscrew system: steel; zinc plate with dichromate seal. vibration lock systems: lock tabs, nickel plated steel. electrical characteristics of compliant connec- tion to plated-through-hole of printed board: initial contact resistance of connection: less than 0.001 ohms per iec 512-2, test 2a. change in contact resistance of connection after mechanical, electrical less than 0.001 ohms increase per iec 512-2, or climatic conditioning: test 2a. gas-tight less than 0.001 ohms increase in contact resis- connections test: tance after 1 hour per eia 364, tp36, method one. electrical characteristics of connector: contact current rating: 7.5 amperes, nominal. initial contact resistance: 0.008 ohms maximum per iec 512-2, test 2a. proof voltage: 1000 v r.m.s. insulator resistance: 5 g ohms. clearance and creepage distance [minimum]: 0.039 inch [1.0mm]. working voltage: 300 v. pcd series connectors are professional quality rectangular connectors with compliant terminations.the low press-in force required to install the contacts into the board eliminates printed board pressure-warp and twisting stresses which can result in expensive repair or replacement of printed boards and back panels. female connectors are available with closed entry contacts for high reliability applications. these connectors were designed to allow removal and replacement of indi- vidual contacts damaged in manufacturing, testing, or field use without remov- ing the connector from the board. the compliant section of the contact causes no damage or deformation of the plated-through-hole during installation or removal from the printed board. with a minimum axial push-out force of 5 lbs. [21 n], an individual contact may be removed from both the printed board and connector insulator. a virgin contact may then be pushed into the connector insulator and plated-through-hole, thereby accomplishing the repair of the con- nector without the removal of the connector from the printed board. bi-spring compliant contacts have press-in and push-out forces of 2 lbs [8.4 n] to 2.5 lbs [10.5 n]. the requirement for finished printed board hole diameter is 0.047 inches [1.19 mm]. the compliant contact will permit up to three replacement operations. omega compliant contacts have press-in and push-out forces of 4 lbs [16.8 n] to 6 lbs [25.2 n]. the requirement for the finished printed board hole diameter is 0.0394 inches [1.00mm]. this contact style offers an economically priced con- nector with a finished hole diameter common to many press fit contacts. five standard connector variants are offered in arrangement of 9, 15, 25, 37, and 50 contacts. pcd connectors are mateable and compatible with all d- subminiature connectors conforming to iec 807-2, iec 807-3, and dimension- al requirements of mil-dtl-24308. p o s i t r o n i c i n d u s t r i e s a s k f o r d e t a i l s ? p e r e u d i r e c t i v e 2 0 0 2 / 9 5 / e c ? rohs r o h s compliant contact technical sales for details. compliant press-d connector technical characteristics
58 dimensions are in inches [millimeters]. all dimensions are subject to change. d-sub professional quality, standard density, compliant termination repairable contact, press-fit subminiature-d connectors for sheltered indoor/outdoor environmental applications positronic industries connectpositronic.com pcd series 22 21 20 3 12 24 23 26 27 25 30 28 29 32 33 31 6 5 4 8 7 12 11 10 9 14 13 36 34 35 37 17 16 15 19 18 38 35 34 37 36 39 40 43 41 42 5 18 20 21 19 2 1 4 3 24 23 22 27 26 25 7 610 9 8 45 46 44 49 47 48 50 33 30 28 29 32 31 13 12 11 16 15 14 17 9 8 7 6 1 5 4 23 15 14 12 11 10 9 13 3 2 1 8 7 6 5 4 14 1 2 25 24 23 22 21 20 18 17 19 16 15 8 7 6 5 4 3 13 12 10 9 11 pcd contact variants face view of male connector or rear view of female connector pcd 9 pcd 15 pcd 25 pcd 50 pcd 37 standard shell assembly connector variant sizes a 0.015 [0.38] b 0.005 [0.13] b1 0.005 [0.13] c 0.005 [0.13] d 0.005 [0.13] d1 0.005 [0.13] e 0.015 [0.38] g 0.010 [0.25] h 0.010 [0.25] k 0.005 [0.13] m 0.010 [0.25] pcd 9 m 1.213 [30.81] 0.666 [16.92] 0.984 [24.99] 0.329 [8.36] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] pcd 9 f 1.213 [30.81] 0.643 [16.33] 0.984 [24.99] 0.311 [7.90] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] pcd 15 m 1.541 [39.14] 0.994 [25.25] 1.312 [33.32] 0.329 [8.36] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] pcd 15 f 1.541 [39.14] 0.971 [24.66] 1.312 [33.32] 0.311 [7.90] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] pcd 25 m 2.088 [53.04] 1.534 [38.96] 0.329 [8.36] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] pcd 25 f 2.088 [53.04] 1.511 [38.38] 1.852 [47.04] 0.311 [7.90] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] pcd 37 m 2.729 [69.32] 2.182 [55.42] 2.500 [63.50] 0.329 [8.36] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] pcd 37 f 2.729 [69.32] 2.159 [54.84] 2.500 [63.50] 0.311 [7.90] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] pcd 50 m 2.635 [66.93] 2.079 [52.81] 2.406 [61.11] 0.441 [11.20] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.230 [5.84] 0.426 [10.82] pcd 50 f 2.635 [66.93] 2.064 [52.43] 2.406 [61.11] 0.423 [10.74] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.243 [6.17] 0.429 [10.90] ?i-spring compliant termination ?mega compliant termination 0.0360.008 [0.910.20] k m b c a e b1 d d1 10 typ. g 0.220 [5.59] max. 0.265 [6.73] h 1.852 [47.04]
d-sub professional quality, standard density, compliant termination repairable contact, press-fit subminiature-d connectors for sheltered indoor/outdoor environmental applications positronic industries connectpositronic.com 59 dimensions are in inches [millimeters]. all dimensions are subject to change. pcd series fixed female jackscrews 0.265 [6.73] 0.225 [5.72] max. thread length in mounting post ?0.047 [1.18] contact termination ?0.022 [0.56] lead in screw, 4-40 customer supplied swage mounting post 4-40 threads *0.167 [4.24] 0.225 [5.72] max. thread length in mounting post fixed female jackscrews swage mounting post 4-40 threads 0.265 [6.73] "a" termination length ?0.034 [0.86] lead in ?0.053 [1.35] contact termination 0.045 [1.14] screw, 4-40 customer supplied *the effective length of the compliant section may also be varied [longer or shorter] and can be selectively positioned and cen tered at several points along the contact termination length, permitting high or low profile mounting of the connector on printed boards. bi?pring compliant press-fit connector omega compliant press-fit connector for ?i?pring press?it contacts, specify code 9, 92 or 93 in step 4 of ordering information. detail of bi?pring contacts board thickness a 0.063 [1.60] 0.153 [3.89] 0.093 [2.36] 0.183 [4.65] 0.125 [3.18] 0.218 [5.54] contact type 9 92 93 *contact termination length typical part number: pcd25f9s0t20 for ?mega press?it con- tacts, specify code 98 in step 4 of ordering information. detail of omega contacts typical part number: pcd25f98s0t20
60 dimensions are in inches [millimeters]. all dimensions are subject to change. d-sub professional quality, standard density, compliant termination repairable contact, press-fit subminiature-d connectors for sheltered indoor/outdoor environmental applications positronic industries connectpositronic.com pcd series 0.216 [5.49] 0.108 [2.74] typ. 0.162 [4.11] 0.054 [1.37] typ. sym. 0.656 [16.66] 0.378 [9.60] 0.324 [8.23] 0.108 [2.74] typ. 0.054 [1.37] typ. 0.926 [23.52] 0.652 [16.56] sym. sym. 0.109 [2.77] typ. 0.598 [15.19] 0.054 [1.37] typ. 1.250 [31.75] 0.978 [24.84] 0.924 [23.47] 0.055 [1.40] typ. 0.109 [2.77] typ. sym. 1.203 [30.56] 0.870 [22.10] 0.109 [2.77] typ. 0.055 [1.40] typ. sym. 0.815 [20.70] 0.492 [12.50] 0.112 [2.84] 0.112 [2.84] 0.112 [2.84] 0.112 [2.84] 0.224 [5.69] 0.112 [2.84] 1/2 inch shaft for arbor press. replaceable seating pins male connector seating tool female connector seating tool single contact insertion tool single contact removal tool arbor press compliant press-fit connector printed board contact hole pattern single contact removal 9512-102-0 for all sizes series connector seating single contact insertion pcd 9 9512-1-0-41 9512-6-0-41 9512-100-0 for all sizes 9512-101-0 for all sizes pcd 15 9512-2-0-41 9512-7-0-41 pcd 25 9512-3-0-41 9512-8-0-41 pcd 37 9512-4-0-41 9512-9-0-41 pcd 50 9512-5-0-41 9512-10-0-41 arbor press for connector seating tools-9530-1-0 1 ton capacity 4 inch throat replacement pins for connector seating tools. female - 855-658-0-41 male female male female pcd series press-fit connectors installation tools positronic recommended tools for pcd series connectors and contacts for bi?pring contact terminations: suggest hole with 0.0001 [0.003] minimum solder over 0.001 [0.03] minimum copper plate. final hole size is 0.047?.002 [1.19?.05]. note: for other pcb plating compositions, i.e. enig, (electroless nickel, immersion gold), consult technical sales. for omega contact terminations: suggest 0.0453?.0010 [1.150?.025] hole with 0.0005 [0.013] minimum tin or tin/lead over 0.001 [0.03] minimum copper plate. final hole size is 0.0394+0.0035-0.0024 [1.000+0.090-0.060]. pcd 9 pcd 15 pcd 25 pcd 50 pcd 37 suggest 0.120 [3.05] hole for mounting connector
d-sub professional quality, standard density, compliant termination repairable contact, press-fit subminiature-d connectors for sheltered indoor/outdoor environmental applications positronic industries connectpositronic.com 61 dimensions are in inches [millimeters]. all dimensions are subject to change. pcd series step 3 - connector gender m - male f - female fc - female, closed entry 1 2 3 4 5 6 7 8 pcd 25 m 9 s 0 t2 x 9 ordering information - code numbering system specify complete connector by selecting an option from step 1 through 8 step 1 - basic series pcd series step 5 - mounting style s - swaged mounting post 4-40 threads 0.265 [6,73] length. step 2 - connector variants 9, 15, 25, 37, 50 step example step 8 -shell options 0 - zinc plated with dichromate seal. x - tin plated. z - tin plated and dimpled (male connectors only). step 7 -locking and polarizing systems 0 - none. v3 - lock tab. t6 - fixed male and female polarized jackscrews. t2 - fixed female jackscrews, 4-40 thread. note: these options must be ordered with connector and cannot be ordered separately. step 9 - special options contact technical sales for special options. step 4 - contact termination type compliant press-fit 9 - bi-spring type compliant, termination length 0.153 [3.89]. 92 - bi-spring type compliant, termination length 0.183 [4.65]. 93 - bi-spring type compliant, termination length 0.218 [5.54]. 98 - omega type compliant. step 6 - hoods 0 - none code male open entry female closed entry female 9 4305-13-1-* 4306-14-1-* 4306-139-1-* 92 4305-13-2-* 4306-14-2-* 4306-139-2-* 93 4305-13-3-* 4306-14-3-* 4306-139-3-* * - plating options for replacement contacts -14 gold 0.000030 [0.76 microns] over nickel plate -51 gold flash over nickel plate 98 4305-15-0-* 4306-17-0-* 4306-189-0-* p o s i t r o n i c i n d u s t r i e s a s k f o r d e t a i l s ? p e r e u d i r e c t i v e 2 0 0 2 / 9 5 / e c ? rohs r o h s compliant contact technical sales for details. replacement contacts part numbers
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